Buyer's Guide — Specifications

PVC Pipe Pressure Classes & Sizes

PVC and uPVC pressure pipe is rated by class or PN — Class 4 (PN10) is roughly 10 Bar and Class 5 (PN16) roughly 16 Bar — while ASTM pipe is rated by Schedule (40, 80, 120). Sizes run from 20 mm conduit up to 710 mm drainage. This guide explains the classes, schedules and sizes so you can specify correctly. 4B Factory manufactures the full range in Al-Kharj.

uPVC pressure pipe in Class 4 and Class 5 manufactured by 4B Factory in Al-Kharj
10–16 Bar Class 4 & 5
Pressure
Class 4~10 Bar
Class 5~16 Bar
Sch 40/80ASTM Pressure
20–710 mmSize Range
SDRDimension Ratio
How Rating Works

Understanding Pressure Class & Schedule

Pressure pipe is rated for the maximum working pressure it can safely carry. uPVC pressure pipe uses a class or PN (nominal pressure) system: Class 4 is rated to around 10 Bar and Class 5 to around 16 Bar. The higher the class, the thicker the wall relative to diameter, and the higher the pressure it withstands.

ASTM PVC pipe uses the Schedule system instead — Schedule 40, 80 and 120 — where a higher schedule means a thicker wall and higher pressure rating at a given size. SDR (Standard Dimension Ratio) is another way of expressing wall thickness relative to diameter. Matching the class or schedule to the working pressure is the core of specifying pressure pipe.

ASTM Schedule 40 and 80 PVC pressure pipe manufactured by 4B Factory
Reference Table

Pressure Classes, Schedules & Sizes

A quick reference for specifying PVC and uPVC pipe by class, schedule and size. Confirm exact ratings against the product datasheet for your application.

RatingPressure / Size & Application
Class 4 (PN 10)~10 Bar · uPVC pressure mains · potable & utility water · 50–315 mm
Class 5 (PN 16)~16 Bar · higher-pressure uPVC mains · 50–315 mm
Schedule 40ASTM D 1785 · standard-wall PVC pressure pipe · ½″–8″
Schedule 80ASTM D 1785 · thicker-wall, higher-pressure PVC · ½″–8″
Sewer Class 2–4SAS 1395/1396 · gravity drainage (non-pressure) · 110–710 mm
Duct / ConduitSAS 254/255 · NEMA TC 2 · cable protection · 20–63 mm
Class 4 vs Class 5

Class 4 or Class 5: Which to Specify

Specify Class 4 (10 Bar) for gravity-fed or pressure-controlled distribution where the pressure budget, surge allowance included, stays clear of 10 Bar after derating. Specify Class 5 (16 Bar) for pumped transmission mains, large elevation drops, rapid-acting valves, or any tender that names it. Both classes share outside diameters, so the choice changes wall thickness and bore, not the fittings.

Decision factorClass 4 (PN 10)Class 5 (PN 16)
Nominal rating at 20 °C10 Bar16 Bar
Wall at equal outside diameterThinnerThicker
Internal boreLarger, lower friction lossSlightly smaller
Resin content per metreLower, lower costHigher, higher cost
Gravity-fed distributionUsually sufficientOver-specified in most cases
Pumped transmission mainOnly with surge analysis showing marginDefault selection
Elevation drop above roughly 50 mNot recommended without analysisAppropriate
Elevated service temperatureDerated margin erodes quicklyRetains usable margin after derating
Deep cover or traffic loadingCheck ring stiffness separatelyAdditional wall benefit
Size range at 4B Factory50 to 315 mm50 to 315 mm

When Class 4 is enough

Class 4 is typically right where the line is gravity-fed from a reservoir or elevated tank, runs downstream of a pressure-reducing valve, or is not pumped (or is pumped at low head with soft-start and slow-closing valves). It also suits utility, landscape and irrigation water at low working pressure under adequate cover. On a municipal distribution network most pipe by length often falls in this group, which is why blanket Class 5 specification is expensive.

When Class 5 is not optional

Pumped transmission mains need Class 5 because a pump trip sends a negative pressure wave followed by a positive return surge, and the class rating has to carry the positive one. Elevation matters too: roughly every 10 m of vertical drop adds about 1 Bar of static head at the low point, so a 60 m fall consumes 6 Bar before any pump pressure is counted. Fast-closing valves, deep cover or heavy traffic loading, and tender specifications that name Class 5 point the same way.

Mixing classes on one network

A network can change class by pressure zone: Class 5 near the pump or at the base of a fall, Class 4 downstream of pressure control where the budget allows. Mark the transition on the drawing and in the field, and place it upstream of the pressure control, not at it. If a pressure-reducing valve fails open, the downstream Class 4 section sees upstream pressure.

What to state when requesting a quotation

Class alone is not a specification. Send the nominal outside diameter and total length per size, the pressure class, the governing standard, the joint type (integral socket with seal or plain end), the service (potable water, utility water, irrigation or process), any fittings, bends and couplings needed with the pipe, and the delivery location and dates. Send the specification through our contact page or see the watermain pressure pipes range. For ASTM-rated pipe the equivalent decision is Schedule 40 against Schedule 80, covered in Schedule 40 vs Schedule 80.

By Application

Matching Class & Size to the Job

Water Mains → Class 4 & 5

Potable and utility pressure lines use Class 4 or 5 uPVC — see watermain pressure pipes.

Industrial → Schedule 40/80

Higher-pressure industrial duty uses ASTM Schedule pipe — see PVC ASTM pipes.

Drainage → Sewer Class 2–4

Gravity drainage uses non-pressure sewer classes in large diameters — see uPVC sewer pipes.

Cable Protection → Duct

Electrical and telecom conduit uses smaller-diameter duct pipe — see uPVC duct pipes.

Custom Sizes & Bends

Non-standard sizes and fabricated bends are made to order — see fabricated products.

Confirm the Standard

Match class or schedule to the working pressure and confirm the standard — see the full product range.

Product Ranges

Pressure Pipe by Class & Schedule

Every class and schedule below is manufactured in Al-Kharj to Saudi and international standards. Open any product for full size and pressure data.

Class 4 and 5 uPVC watermain pressure pipes by 4B Factory

Watermain Pressure Pipes

Class 4 (~10 Bar) & Class 5 (~16 Bar). 50–315 mm.

More Information →
ASTM Schedule 40 and 80 PVC pipes by 4B Factory

PVC ASTM Standard Pipes

Schedule 40, 80, 120 & SDR per ASTM D 1785.

More Information →
uPVC sewer pipes Class 2 to 4 by 4B Factory

uPVC Sewer Pipes

Class 2–4 gravity drainage. 110–710 mm.

More Information →
uPVC duct pipes 20 to 63 mm by 4B Factory

uPVC Duct Pipes

Cable-protection duct. 20–63 mm, SAS 254/255.

More Information →

Need Help Specifying Pressure Class?

Send your working pressure, flow and size requirements and 4B Factory will recommend the right class, schedule and diameter, manufactured in Al-Kharj with standards documentation.

FAQ

Frequently Asked Questions

Class 4 uPVC pressure pipe is rated to around 10 Bar and Class 5 to around 16 Bar. Class 5 has a thicker wall relative to diameter and withstands higher working pressure, so it is used where the network pressure is greater.

Schedule refers to wall thickness in ASTM PVC pipe. Schedule 80 has a thicker wall than Schedule 40 at the same diameter, giving it a higher pressure rating for industrial duty.

PN stands for nominal pressure, expressed in Bar. PN 10 corresponds roughly to Class 4 and PN 16 to Class 5. It states the maximum working pressure the pipe is rated to carry.

4B Factory manufactures from 20 mm duct pipe up to 710 mm sewer and drainage pipe, covering pressure mains, ASTM Schedule pipe, conduit and fabricated products.

Match the class or schedule to the maximum working pressure of your network, with a safety margin. For water mains that usually means Class 4 or 5; for industrial pressure, Schedule 40 or 80. Confirm against the product datasheet.

4B Factory

Request Pressure Pipe by Class & Size

Send your working pressure, sizes, class or schedule and quantities for a factory-direct quotation. Call, WhatsApp, or email info@4bfactory.com.

Next steps after choosing a class